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Nitrogen Gas Compressor

Model Series

HDB-400GH-OL

Nitrogen Gas Compressor

SKU Model: HDB-400GH-OL

compressor

Model HDB-400GH-OL adalah kompresor resiprokasi Horizontal Balance-Opposed yang dirancang untuk layanan gas nitrogen berkapasitas tinggi. Unit ini memiliki konfigurasi horizontal yang kuat dimana silinder yang berlawanan membatalkan gaya inersia, menghasilkan operasi yang sangat halus dengan getaran minimal. Dirancang dengan sistem bebas minyak, unit ini sengat cocok untuk aplikasi industri kritis seperti manufaktur baja dan pasokan gas intert skala besar di mana kemurnian gas dan keandalan operasional adalah yang terpenting.

The Model HDB-400GH-OL is a Horizontal Balance-Opposed reciprocating compressor designed for high-capacity nitrogen gas service. This unit features a robust horizontal configuration where opposing cylinders cancel out inertia forces, resulting in exceptionally smooth operation with minimal vibration. Designed wit an oil-free system, it is ideally suited for critical industrial applications such as steel manufacturing and large-scale inert gas supply where gas purity and operational reliability are paramount.

Technical Specifications
Handled Gas Nitrogen (N2)
Motor Output 360 kW
No. of Stage 1 Stage
Cooling Method Water-Cooled
Compressor Type Horizontal Balance-Opposed
Lubrication Type Oil-Free Cylinder
Suction Pressure 0.52 - 0.65 MPaG
Discharge Pressure 1.96 MPaG
Capacity (Flow Rate) 4,500 Nm3/h

1. Fitur Desain & Keunggulan Utama

  • Desain Balance-Opposed: Gaya inersia dari massa resiprokasi yang berlawanan saling meniadakan, secara signifikan mengurangi getaran dan beban pondasi.
  • Penanganan Kapasitas Tinggi: Direkayasa untuk menangani volume basar (hingga 4,500 Nm3/h) secara efisien dalam satu unit.
  • Operasi Bebas Minyak: Memastikan nol kontaminasi minyak dalam aliran nitrogen, penting untuk pemrosesan baja dan aplikasi pembersihan (purging).
  • Ramah Perawatan: Tata letak horizontal memberikan akses mudah ke silinder dan katup untuk perawatan rutin.
HDB-400GH-OL

2. Aplikasi Industri

  • Manufaktur Baja: Pembersihan gas intert dan blanketing untuk tanur tinggi atau konverter.
  • Pabrik Kimia Skala Besar: Pasokan nitrogen untuk keselamatan proses dan interting.
  • Layanan Pipa: Transmisi gas volume tinggi atau pembersihan (purging).
  • Pasokan Gas Industri: Kompresor utama untuk unit pemisahan udara (ASU).

3. Ruang Lingkup Pasokan

Paket kompresor standar umumnya meliputi:

  • Blok Kompresor HDB (Horizontal Balance-Opposed).
  • Motor Penggerak Utama 360 kW.
  • Baseplate Umum Tugas Berat (Heavy-Duty).
  • Penukar Panas Berpendingin Air (Inter/Aftercooler).
  • Peredam Pulsasi, Sistem Minyak Pelumas & Panel Lokal.

4. Referensi Proyek

Nippon Stell Corporation. Kompresor Gas N2. Status Commisioned dan beroperasi.


1. Key Design Features & Advantages

  • Balance-Opposed Design: Interia forces of opposing reciprocating masses cancel each other out, significantly reducing vibration and foundation loads.
  • High Capacity Handling: Engineered to handle large volumes (up to 4,500 Nm3/h) efficiently in a single unit.
  • Oil-Free Operation: Ensures zero oil contamination in the nitrogen stream, critical for steel processing and purging applications.
  • Maintenance Friendly: Horizontal layout provides easy access to cylinders and valves for routine maintenance.

 

HDB-400GH-OL

2. Applications

  • Steel Manufacturing: Intert gas purging and blanketing for blast furnaces or converters.
  • Large-Scale Chemical Plants: Nitrogen supply for process safety and interting.
  • Pipeline Service: High-volume gas transmission or purging.
  • Industrial Gas Supply: Main compressor for air separation units (ASU)

3. Scope of Suppy

The standard package typically includes:

  • HDB Compressor Bare Block (Horizontal Balance-Opposed).
  • 360 kW Main Driving Motor.
  • Heavy-Duty Common Baseplate.
  • Water-Cooled Heat Exchangers (Inter/Aftercooler).
  • Pulsation Dampeners, Lube Oil System & Local Panel.

4. Project Reference

Nippon Stell Corporation. N2 Gas Compressor. Status successfully commissioned and operating.

Dokumen & Lampiran
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